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Technologies and materials

Technologies, machines and equipment

EPP colour finish

Materials processed

Our machines enable us to process (expand) the following materials:
  • EPP (polypropylene)
  • EPS (polystyrene)
  • EPE (polyethylene)
  • EPUR (polyurethane)
Our standard offer takes account of processing Arpro.
 
 

Machines and equipment

  • Teubert plastic foam moulding machine (FRG)
    • control system: Siemens
    • steam chamber opening: 1,285 x 885 mm
    • machine stroke: 1,500 mm
    • max. working pressure: 4.5 bar
    • cross conveyer belt
    • heating carriages
    • REKON heating furnaces
  • 5-axis machining centre
    • control system: Heidenhain iTNC 530
    • feed drives: digital
    • working surface for a workpiece:
      • working surface dimensions: 2,500 x 1,800 mm
      • max. working surface load: 5,000 kg.m-2
      • T-slot size: 28 H8 mm
      • T-slot spacing: 340/230 mm
    • longitudinal motion of the cross rail (X-axis): 2,000 mm
    • transversal motion of the slide ram slide (Y-axis): 2,500 mm
    • vertical motion of the spindle slide ram (Z-axis): 1,500 mm
    • distance between the stands: 3,575 mm
    • working feed range on X, Y and Z: 1-20,000 mm.min-1
    • rapid traverses on X, Y and Z: 20,000 mm.min-1
  • NC milling machines – table 320
    • FGS 32 NC – table 400 x 1,400, x = 1,000, y = 450 and z = 400 mm
    • FGS 40 CNC – table 400 x 1,120, x = 900, y = 450 and z = 400 mm

  • Vertical machining centre
    • MCFV 1000 – table 605 x 1,270, x = 1,020, y = 610 and z = 635 mm
    • HAAS VF 3 – table 550 x 1,100, x = 1,000, y = 500 and z = 500 mm

  • Horizontal machining centre
    • HAAS HS1RPHE – table 400 x 400, x = 610, y = 508 and z = 559 mm

  • CNC lathes
    • T42 Hardinge – max. workpiece ø: 160 mm, max. turning length: 290 mm
    • CT 161 CNC - max. workpiece ø: 240 mm, max. turning length: 450 mm
    • HAAS SL-30T CNC - max. workpiece ø: 368 mm, max. turning length: 863 mm
    • HAAS SL-20T with feeder – max. workpiece ø: 262 mm, bar ø: 60 mm
    • HAAS SL-20TB – max. workpiece ø: 262 mm, max. turning length: 508 mm
    • HAAS SL-30TB – max. workpiece ø: 432 mm, max. turning length: 864 mm

  • Horizontal turning centre
  • Vertical turning centre
  • NC drilling machines
    • VXR 50 NCA – table 500 x 830, x = 630, y = 400 and z = 440 mm, max. drill ø: 32 mm

  • Milling machines / boring machines
    • FU 315 – table 315 x 1,250, x = 850, y = 280 and z = 355 mm
    • W 9 A – table 1,000 x 1,120, x = 800, y = 1,000, z = 900 mm

  • Universal/turret lathes
    • SV 18 – turning ø over the bed/carriage: 380/215 mm, max. turning length: 1,250 mm
    • SN 55 – turning ø over the bed/carriage: 550/310 mm, max. turning length: 3,000 mm
    • R 5 – turning ø over the bed/carriage: 510/255 mm, max. bar Æ: 50 mm

  • Grinding machines
    • BUA 31 – cylindrical grinding machine, max. workpiece ø: 315 mm, max. grinding length: 2,000 mm
    • BRV 30 – vertical spindle surface grinding machine, table 300 x 1,500 mm

  • Gear-cutting machines
    • FO 6 – max. module: 8, max. ø: 600 mm
    • OH 6 -– max. module: 4, max. ø: 500/450 mm
    • MODUL – max. module: 8, length: 143, max. ø: 200 mm
    • KI 526 – max. module: 8, length: 300, max. ø: 500 mm
    • GFL – max. module: 8, length: 1,000, max. ø: 200 mm

  • Sawing machines, shears and presses
    • band saws – max. cutting ø: 240 mm
    • table shears – max. shearing thickness: 6 mm, max. shearing length: 2,500 mm
    • presses – up to 1,600 kN

  • Welding centres
    • welding robot – MOTOMAN
    • welding robots – OJ10 and IGM
    • electric welding machines – CEBORA: water cooling, pulse welding: 400 Amp, CEBORA: pulse welding: 350 Amp, WLSP: shielded welding  (MIG/MAG/WIG)

  • Other manufacturing capabilities
    • spot welding, bolt welding, surface finish and assembly

Example of machines and technologies

EPP machineDetail of the EPP machineMachine processing EPPEPP mould for a barEPP mouldEPP product made by the machineKongsberg 3D Plotter machineKongsberg 3D PlotterBATTENFELD injection press

Pattern of connecting possibilities

Pattern of connecting possibilities

Pattern of possible surface finishes and design imitation

Pattern of possible surface finishes and design imitation
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